Medical Storage Trolleys: How to Choose the Height, Tray Size and Tray Depth
Every storage trolley is a fixed stack of tray space. Choosing one well means choosing its height, its width and how that stack is split, in that order.
Medical storage trolleys tend to be bought from the photograph. They all look alike: a white frame, a stack of clear trays and a shelf on top. The differences that matter only show up a month later, when the dressing packs will not fit in the trays, the trolley will not go under the worktop, or half the trays hold one item each while everything else is piled on top.
This guide works through the three decisions that actually separate one trolley from another: how tall it is, how wide its trays are, and how its tray space is split between shallow and deep. It uses the dimensions of the trolleys in our healthcare furniture range, but the same questions apply to any tray trolley.
Height decides how much tray space you get
The simplest way to understand a tray trolley is as a stack of tray space. A shallow tray is 8cm deep. A deep tray is 16cm, so it takes the room of two shallow ones. Each height of trolley holds a fixed amount of that space:
Seeing it this way stops a common mistake, which is comparing trolleys by the number of trays. A trolley with seven trays does not hold more than one with four. It holds the same space cut into smaller pieces. The question is whether your stock suits many small compartments or fewer large ones.
80cm: the trolley that lives under a worktop
The 80cm trolleys are designed to sit under a worktop when they are not in use, with a stainless steel handle to pull them out. That makes them a good fit for consulting rooms and treatment rooms where floor space is tight and the trolley only needs to come out for a procedure.
Before ordering one, measure the clearance under the worktop itself, not the height of the worktop surface. Rails, lips, drawer runners and pipework all take space, and a trolley that is a centimetre too tall has to live in the middle of the room.
101cm and 110cm: working height and mobility
The taller trolleys put the top shelf at a comfortable working height for a standing clinician, so the shelf becomes a surface to lay out a procedure on rather than just a lid. They run on 100mm castors with brakes on the front pair, which lets the trolley be wheeled to the bedside or couch and then locked in place so it does not roll while someone leans on it.
The choice between 101cm and 110cm is mainly about capacity: one more shallow-tray unit for the taller model. If the trolley will stand in a fixed spot and be stocked for a busy clinic, the extra unit is useful. If it has to pass under a shelf or a window sill, measure first.
A3 or A4: width is about the room, not the stock
The A3 trolleys are 56cm wide and take trays with an internal area of about 47 by 42cm. The A4 trolleys are 39cm wide, with trays about 31 by 42cm. Both are 52cm deep front to back, so the difference is entirely in width.
The narrow A4 trolleys earn their place in tight spaces: between a couch and a wall, in an alcove, or in a small room where a 56cm trolley would block a door. All of the A4 trolleys in our range are 101cm high and come as six shallow trays, two shallow and two deep, or three deep trays.
Where space allows, the wider trays are more forgiving. Boxed items such as dressing packs, catheter packs and boxes of gloves sit flat in an A3 tray, where in an A4 tray they may have to go in on their side or not at all. If your stock includes anything boxed, lay a few of the real items out on a table at 31 by 42cm before deciding.
Shallow or deep trays
Shallow 8cm trays suit small, separate lines that need to be found quickly: syringes, needles, cannulas, swabs, blood tubes, plasters and small dressings. Because there are more of them, each line can have its own tray, and staff reach straight for the right one.
Deep 16cm trays suit bulk and boxed stock: dressing packs, catheter and wound care packs, boxed gloves, bottles and anything stored in its original carton. Putting these in shallow trays means stacking them, and stacked stock is the stock that gets crushed, spilled or used out of date order.
Most clinics need both. A useful habit is to put the small, frequently used lines in the shallow trays at the top, where they are easy to see, and the bulk stock in the deep trays below.
Matching the trolley to the job
Blood taking, vaccination or injection clinics: many small lines, used quickly. Six or seven shallow trays, A3 if space allows
Wound care and dressings clinics: a mix of small items and boxed packs. Three shallow and two deep at 110cm is a good balance
Bulk consumables near the point of care: boxed stock that is restocked often. Three deep A3 trays at 101cm keep cartons flat
A consulting room with no floor space: an 80cm trolley under the worktop, split three shallow and one deep
A narrow treatment bay: an A4 trolley at 101cm, with the split chosen the same way
The features that matter in daily use
Lock and tilt runners. Trays lock onto their runners so they do not slide out when the trolley is moved, and tilt when pulled forward so the contents can be seen and reached. These lock the trays, not the trolley: they are not a security lock
Clear trays. Staff can see what is in a tray, and how much is left, without opening it
A removable top shelf, with an upstand on most models to stop items rolling off. Removing it makes the trolley easier to clean
Easy-clean surfaces, which matter more on a trolley than on most furniture because it is touched constantly and moved between areas
Keeping it clean and properly stocked
A trolley that moves between patients and rooms needs to be on the cleaning schedule, not treated as furniture that gets wiped when someone notices. Follow your local infection prevention and control policy for how often and with what. Our infection prevention and control supplies checklist covers the wider picture, and the principles in our guide to cleaning healthcare seating apply to trolley surfaces as well.
Label each tray with what belongs in it, so restocking is quick and gaps are obvious
Put new stock at the back and use from the front, so dated items are used in order
Do not overfill trays. A tray that will not close properly on its runners will not lock either
Set a stock level for each tray and restock to it, rather than filling every tray to the brim
Keep gloves and aprons where they are needed rather than on every surface. Our guide to placing PPE dispensers covers this
What a storage trolley is not for
None of the storage trolleys in our range has a key lock. That makes them suitable for consumables and equipment, but not for medicines that need to be locked away. Controlled drugs in particular have their own storage requirements, covered in our guide to controlled drugs cabinets.
They are also not resuscitation trolleys. An emergency trolley is equipped and checked according to your organisation's resuscitation policy, and should not double as general storage, where its contents can be borrowed and not replaced.
A quick checklist before you order
Measure the space: under-worktop clearance for an 80cm trolley, door and alcove widths for the rest
Decide whether it will stand in one place or move often, and choose a height with castors and brakes if it moves
Lay out the largest boxed item you stock and check it fits a 47 by 42cm or 31 by 42cm tray
List what will go in it, then split the tray space between small lines and bulk stock
Keep medicines out of it unless you have separate locked storage
Add it to the cleaning schedule on the day it arrives
Frequently asked questions
What is the difference between A3 and A4 medical trolleys?
Width. In our range the A3 trolleys are 56cm wide with trays of about 47 by 42cm, and the A4 trolleys are 39cm wide with trays of about 31 by 42cm. Both are 52cm deep. A4 suits tight spaces; A3 suits boxed stock that needs to lie flat.
How deep are shallow and deep trays?
A shallow tray is 8cm deep and a deep tray is 16cm, so one deep tray takes the space of two shallow ones. Shallow trays suit small separate items; deep trays suit boxed and bulk stock.
Does a trolley with more trays hold more?
No. Each height holds a fixed amount of tray space: five shallow-tray units at 80cm, six at 101cm and seven at 110cm. More trays means the same space cut into smaller compartments.
Will an 80cm trolley fit under a worktop?
It is designed to, but measure the clearance under the worktop rather than the worktop height. Rails, lips and pipework reduce the space, and a trolley that is slightly too tall will not fit.
Do the trolleys have brakes?
The 101cm and 110cm trolleys list 100mm castors with brakes on the front pair. The 80cm trolleys list a stainless steel handle for pulling them out from under a worktop; ask us if you need the castor detail.
Can I store medicines in a medical storage trolley?
Not medicines that need to be locked away. None of the storage trolleys in our range has a key lock. The lock and tilt runners hold the trays in place when the trolley moves; they are not a security lock.
How should a medical trolley be cleaned?
Follow your local infection prevention and control policy, and put the trolley on the cleaning schedule rather than cleaning it when someone notices. The removable top shelf and easy-clean surfaces make it quicker to do properly.